200 TPH Gypsum Crushing Project In Kenya
Client Overview
Our client is a prominent construction and mining company in Kenya, specializing in gypsum processing for cement and building materials. Facing increasing demand for high-quality gypsum aggregates, they sought a reliable crushing solution with a capacity of 200 tons per hour (TPH) to support their operations.
Project Background
The project required an efficient gypsum crushing and screening setup to produce fine and coarse aggregates for various applications, including cement production and construction materials. The key challenge was ensuring a stable output of 200 TPH while maintaining low operational costs and high durability.
Challenges
- Material Hardness & Abrasiveness – Gypsum can be moderately abrasive, requiring wear-resistant crushers.
- High Throughput Demand – The production line needed to sustain 200 TPH consistently.
- Particle Size Control – Ensuring proper gradation for construction and industrial use.
Solution: Customized Gypsum Crushing Plant
Liming Heavy Industry provided a complete turnkey crushing solution, integrating primary, secondary, and screening stages for optimized performance.
Equipment Configuration
| Machine | Model | Key Role | Advantages |
|---|---|---|---|
| Primary Jaw Crusher | C6X145 | Coarse crushing of raw gypsum | High crushing ratio, deep “V” cavity for better efficiency |
| Secondary Impact Crusher | CI5X1520 | Fine crushing & shaping | Adjustable output size, strong rotor for high impact resistance |
| Vibrating Screen | S5X2460-3 | Efficient screening and grading | Multi-layer design for precise separation |
| Belt Conveyor | B6X500 | Material transportation | Heavy-duty structure for long-distance conveying |
Technical Highlights
- Intelligent Control System – Centralized monitoring ensures smooth operation.
- Wear-Resistant Components – High-chromium alloy blow bars and jaw plates extend service life.
- Energy-Efficient Motors – Lower power consumption for cost savings.
- Modular Design – Easy maintenance and quick replacements to minimize downtime.
Project Results
- Stable Production: Achieved 200 TPH consistently with uniform particle size.
- Lower Operational Cost: Reduced energy consumption and extended wear parts lifespan.
- High-Quality Output: Well-graded gypsum aggregates for cement and construction.
Client Feedback
“Liming Heavy Industry’s crushing plant has significantly improved our gypsum processing efficiency. The C6X jaw crusher and CI5X impact crusher are highly durable, and the after-sales support has been excellent.” – Project Manager, Kenya
Conclusion
This project highlights Liming Heavy Industry’s expertise in delivering high-capacity crushing solutions for gypsum and other mineral processing applications. Our reliable machinery ensures high productivity, low maintenance, and long-term savings for clients worldwide.
